LEADER 00000nam 2200361 4500
001 AAI1492778
005 20111005095711.5
008 111005s2011 ||||||||||||||||| ||eng d
020 9781124654492
035 (UMI)AAI1492778
040 UMI|cUMI
100 1 Hazell, Daniel
245 10 Modeling and Optimization of Condensing Heat Exchangers
for Cooling Boiler Flue Gas
300 108 p
500 Source: Masters Abstracts International, Volume: 49-06,
page:
500 Adviser: Edward K. Levy
502 Thesis (M.S.)--Lehigh University, 2011
520 A large amount of water is present in vapor form in the
flue gas of a coal power plant. Reduction of total water
usage in power plants is the goal of this investigation. A
secondary goal is to recover the heat that exists in the
flue gas and transfer it to the feed water for usage
elsewhere. To accomplish both of these goals a heat
exchanger is used with bundles of in-line circular tubes.
Cooling water is pumped through these tubes and flue gas
is forced around these tubes resulting in convective heat
transfer. Eventually the flue gas temperature drops below
the water vapor dew point and water is condensed out of
the flue gas. In addition, heat is transferred from the
hot flue gas (135°F -- 300°F) to the cooling water
(90°F -- 105°F) that is being pumped through the
tubes
520 A previously developed computer simulation code was
modified to predict heat transfer, condensation and
pressure drop through a full scale heat exchanger. The
heat exchanger was designed to carry the load of a 550 MW
power plant producing 6 million lb/hr of flue gas. Tube
spacing optimization was carried out and it was determined
that relatively small transverse spacings and large
longitudinal spacings resulted in the best heat transfer
to cost ratio
520 Heat exchanger cost consisted of capital cost and
operating cost. Capital cost was considered as a function
of tube material. Stainless steel 304 was the most cost
effective material in regions of water condensation.
Nickel Alloy 22 was the most effective material in regions
before water condensation where there was sulfuric acid
condensation
520 Two different operating locations for the heat exchanger
were considered: downstream of an ESP unit and downstream
of an FGD unit. Use of the heat exchanger downstream of
the FGD unit gave better water condensation per cost and a
better heat transfer rate per cost. Operating conditions
and different flow rate ratios were considered and
predicted condensation efficiencies of up to 59% were
attained with some configurations
590 School code: 0105
650 4 Engineering, Mechanical
650 4 Energy
690 0548
690 0791
710 2 Lehigh University.|bMechanical Engineering
773 0 |tMasters Abstracts International|g49-06
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